Zhelyo Lyutskanov
Production Management And Continuous Improvement
Burgas
Summary
Experienced with production management, process optimization, change management, and team leadership. Utilizes data-driven approaches to identify areas for improvement and implement strategic changes. Track record of fostering collaboration and driving results in dynamic, fast-paced environments.
Overview
19
19
years of professional experience
5
5
years of post-secondary education
18
18
Certifications
3
3
Languages
Work History
Performance improvement Manager and production processes
VP Brands International
04.2023 - 01.2025
- Company Overview: Business sector: Manufacturing - NSF, Company size: above 300
- Increased operational efficiency through rigorous analysis of existing processes and procedures, recommending optimal changes based on findings.
Lean Manager
Serta Bulgaria JSC
09.2018 - 03.2023
- Company Overview: Business sector: Manufacturing - Hydraulic cylinders, Company size: above 300
- Introducing Lean culture into the organization
- Staff training in Lean principles and tools
- Organization and implementation of Kaizen production events
- Implementation of basic Lean methods - TPM, Kanban systems, problem solving, SMED, 5S;
- Optimized inventory management practices, reducing excess stock and minimizing shortages.
- Implemented standardized work procedures, ensuring consistency in operations while maximizing efficiency.
- Conducted regular gemba walks to observe operations firsthand, identifying areas where improvements could be made immediately or over time.
- Implemented preventive maintenance programs for equipment, extending their lifespan and minimizing downtime due to malfunctions.
Lean Manager
KAI Group
08.2016 - 08.2018
- Company Overview: Business sector: Manufacturing - Ceramic tiles, Company size: above 300
- Implementation of Lean organization - Lean practices, 5S, TPM, etc.
- Developed and executed strategic plans for process improvement, driving operational excellence across the organization.
- Identified root causes of recurring issues through rigorous problem-solving techniques, developing long-term solutions to prevent recurrence.
- Identified optimization opportunities by analyzing current processes and recommending changes.
- Develop operating procedures and instructions.
Lean Manager
Eurotex Ltd.
02.2016 - 07.2016
- Company Overview: Business sector: Textile industry, Company size: 100 - 300
- Optimization of production processes
- Create a new Organizational structure that meets the needs of the company growth
- Managed the development and implementation of standard work places, ensuring consistency in operations while maximizing efficiency.
- Enhancement of the KPI's through continuous improvement.
Production Manager
Yazaki Bulgaria Ltd.
12.2014 - 09.2015
- Company Overview: Business sector: Manufacturing - Automotive, Company size: above 300
- Operational management of the production and monitoring of the production KPI's (AE, PE, OEE, Quality).
- Material management and subcontractor supply.
- Prepares and follows the production plan, performing it with minimal production downtime.
- Preparing an annual budget.
- Planning and organization of training.
- Determined suitable crew requirements, scheduled employees, and worked with human resources to meet changing production schedules.
- Kaizen activities (improvement of production and related processes).
- Participated in joint teams comprising representatives of Japan.
- Preparation of the organizational structure and division of work.
- Coordination and communication between production and other departments in the company.
- Preparation of bonus systems and procedures
- Preparation of internal regulations - work instructions, checklists, control plans.
Deputy Production Manager
Yazaki Bulgaria Ltd.
09.2014 - 11.2014
- Company Overview: Business sector: Manufacturing - Automotive, Company size: above 300
Head of Sector Production
Sumitomo Electric-Bordnettse Bulgaria Ltd.
09.2005 - 09.2014
- Company Overview: Business sector: Manufacturing - Automotive, Company size: above 300
- Organization and management of personnel, machines and equipment entrusted to the firm sector, monitoring and realization of goals;
- Material management and subcontractors supply;
- Preparation of work schedules (for working on summarized time and working on daily time, etc.) organize the transport of personnel.
- Have a deep experience with C & C machines (Komax, Schleunniger), ultrasonic soldering machines (Schunk, Stapla, Amtec), various curing machines (DSG, Raychem), test equipment (MAV, SLE, C-TEC), manual crimping presses (G & H, Mecal, ...).
- Preparation of lists of spare parts, determining the minimum and maximum for the stock, periodic maintenance.
- Planning the need of machinery and equipment, tools and supplies.
- Conducted internal audits according to ISO / TS 16949, VDA 6.3;
- Prepare the necessary documentation for certification of the company according to ISO 9001: 2008, BS OHSAS 18001.
- Preparation of complaints, analysis of complaints and identify remedial measures and preventive measures.
- Preparation of operational procedures and instructions.
- Managed 750 staff.
Education
Master's degree - Business Administration
University of Economics - Varna
09.2004 - 07.2005
Bachelor's degree - Business Administration
University of Economics - Varna
09.1999 - 05.2003
Skills
Continuous improvement
Certification
Global 8D
Additional Information
Experience in working with foreigners in a multinational company with branches in Germany, Poland, Slovakia, Morocco, Mexico, Ukraine, Romania.
Relocationoffers
- Other cities in Bulgaria
- Other countries
Personal Information
- Date of Birth: 01/19/81
- Gender: Male
- Driving License: B
Contacts
zhelyo.lyutskanov@gmail.com, +359876471234
Timeline
Performance improvement Manager and production processes
VP Brands International
04.2023 - 01.2025
Lean Manager
Serta Bulgaria JSC
09.2018 - 03.2023
Lean Manager
KAI Group
08.2016 - 08.2018
Lean Manager
Eurotex Ltd.
02.2016 - 07.2016
Production Manager
Yazaki Bulgaria Ltd.
12.2014 - 09.2015
Deputy Production Manager
Yazaki Bulgaria Ltd.
09.2014 - 11.2014
Head of Sector Production
Sumitomo Electric-Bordnettse Bulgaria Ltd.
09.2005 - 09.2014
Master's degree - Business Administration
University of Economics - Varna
09.2004 - 07.2005
Bachelor's degree - Business Administration
University of Economics - Varna
09.1999 - 05.2003
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